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ABB TU516-H S500 Hot-Swap I/O Terminal Unit

INQUIRE NOW · ABB S500 ORDER CODE · 1SAP215000R0001

ABB TU516-H 24 V DC Spring-Terminal Hot-Swap Base

ABB TU516-H is an active 24 V DC S500 I/O terminal unit with spring terminals, four eight-channel groups and hot-swap support for eligible I/O modules.

Order code 1SAP215000R0001
Connection Spring terminals
Hot swap Supported
Maximum channels 32
Rated voltage 24 V DC
Lifecycle Active
Order check: Confirm the inserted I/O model and index, supported I/O-bus master, 24 V DC process supply, hot-swap procedure and standard or XC construction.
★ Brand New Original
✓ One Year Warranty
⚡ Fast Delivery
Request a TU516-H Quote
  • Worldwide delivery
  • Delivery from stock
  • In stock really means in stock
  • No account required
  • Shipped from the China
Product Specifications
Manufacturer ABB
Item number TU516-H
Country of Origin Switzerland
Lead Time 2-3 DAYS
After-Sales Support For after-sales support, please contact May.
HS Code / Commodity code Please confirm the destination before shipping.
FAQ

Quotes are valid for 30 days from the day the quote is received unless stated otherwise at the time of quotation.

Yes,we offer one year warranty for all new products.

Yes. We worked with FEDEX/DHL/TNT/UPS/ allowing us to provide swift global delivery of parts to any corner of the world.

Normally 3-5 working days,some remote areas 5-7 days more.

Product information
01
 

Hot-Swap Terminal Architecture & Channel Groups

Spring-terminal wiring base for eligible S500 analog and digital I/O modules.

System role

TU516-H keeps field wiring on the terminal unit while a supported electronics module is removed, subject to ABB's module-index and powered-exchange conditions.

32MAX CHANNELS
4 × 8CHANNEL GROUPS
10 ATOTAL CURRENT
Hot-swap selection focusCheck the exact I/O model, device index and I/O-bus master before assuming powered replacement is permitted.

Terminal Identity & Electrical Data

ManufacturerABB
Order code1SAP215000R0001
Product familyS500
Product typeI/O terminal unit
Rated voltage24 V DC
Maximum channels32
Channel grouping4 groups of 8
Maximum total current10 A

Hot-Swap, Wiring & Mounting

Connection methodSpring terminals
Hot-swap markingWhite border
Signal terminals40
I/O-bus connectorsMale and female
GroundingDIN rail or wall screws
MountingDIN rail or wall
OrientationHorizontal or vertical
Weight200 g
Wiring remains landed The electronics module plugs into the terminal unit so eligible modules can be exchanged without disturbing field conductors.
Four process groups The terminal architecture accommodates up to four groups of eight channels; the inserted I/O module defines actual signal allocation.
Mechanical retention Two locks secure the inserted module after it is fully seated on the terminal-unit plugs.
Hot-swap identifier ABB uses the H suffix and a white border to distinguish hot-swap terminal units from standard bases.
02
 

Device-Index, Master & Safe-Exchange Requirements

Hot swap is conditional: the electronics module index, I/O-bus master, firmware and field-energy state must all satisfy ABB's documented requirements.

01
Eligible I/O modulesABB permits powered exchange only for listed I/O modules at the required device index; many supported types require index F0.
02
Supported bus mastersCI5xx communication interfaces require index F0 or later, while PM56xx-2ETH processors require firmware V3.2.0 or later.
03
AC500-eCo restrictionABB explicitly states that AC500-eCo CPUs do not support hot swap.
04
Load isolationDigital outputs must be unloaded before removal, and voltages above SELV/PELV must be switched off.
05
Full mechanical seatingBoth snap fits must be engaged before loads or field voltage are reapplied after inserting a module.
06
XC counterpartTU516-H-XC order code 1SAP415000R0001 is the separately ordered extreme-condition version.
01 · MODULEIdentify I/O type and index.
02 · MASTERConfirm supported bus master.
03 · SAFETYFollow ABB hot-swap steps.
03
 

Buyer Questions for ABB TU516-H

Eligible modules, I/O-bus masters, live exchange, variants and order verification.

Q01

Does ABB TU516-H allow every S500 I/O module to be exchanged while powered?

No. ABB TU516-H supports hot swap only for listed I/O modules at the permitted device index. Check the current ABB hot-swap table before removal or insertion.

Q02

Can ABB TU516-H provide hot swap when connected to an AC500-eCo CPU?

No. ABB explicitly states that AC500-eCo CPUs do not support hot swap. Use a supported CI5xx master or PM56xx-2ETH processor with the required revision and firmware.

Q03

What must be de-energized before using the ABB TU516-H hot-swap function?

Unload digital outputs and switch off input or output voltages above SELV/PELV. Fully engage both module locks before restoring loads or field voltage.

Q04

How many channel positions does ABB TU516-H provide to the inserted I/O module?

ABB TU516-H provides up to 32 channel positions arranged as four groups of eight. The inserted I/O module determines the actual terminal assignment.

Q05

What is the difference between ABB TU516-H and ABB TU516-H-XC?

TU516-H order code 1SAP215000R0001 is the standard active hot-swap spring-terminal base. TU516-H-XC order code 1SAP415000R0001 is the active extreme-condition version.

Q06

What evidence is needed to confirm an ABB TU516-H order before shipment?

Send the terminal-unit label, inserted I/O model and index, I/O-bus master and firmware, wiring photos, quantity, destination and required delivery date.

04
 

After-Sales Support

Documentation, response and long-term automation spare-parts assistance.

01Warranty Support

Most products are covered by a warranty of up to 12 months, subject to the applicable terms and conditions. If any product-related issue occurs during the warranty period, our team will assist you and provide an appropriate solution.

02Technical Documentation

Relevant datasheets and technical literature can be provided with the goods, offering useful information for product identification, installation, operation, and maintenance.

03Fast Response

We understand the importance of minimizing equipment downtime. Our team responds promptly to inquiries and provides professional assistance with product information, quotations, order status, shipping, and after-sales questions.

04Global Customer Service

We serve customers worldwide and provide reliable assistance from inquiry to delivery and after-sales service, ensuring clear and timely communication throughout the process.

05Long-term Spare Parts Supply

We continue to source discontinued, obsolete, and hard-to-find automation parts from various brands, helping customers maintain existing equipment and reduce downtime caused by spare parts shortages.

Automation support team
05
 

Transaction Cases

Sincere Cooperation, Long-Term Trust

RussiaCASE 01

A Russian customer urgently needed a replacement for a discontinued automation component. After reviewing the product label, technical parameters, and application details, our engineers recommended a compatible alternative and provided photos and test videos before shipment. The alternative performed well, enhancing the customer's confidence in our technical capabilities and leading to multiple repeat orders.

IndiaCASE 02

An Indian customer still had doubts after initial online communication with us, so they visited our company in person for a face-to-face meeting and product inspection. This visit increased the customer's trust and led to the successful placement of their first order. Over the next few years, we completed multiple orders and established a stable, long-term partnership.

VenezuelaCASE 03

A Venezuelan customer needed a specific automation component and compared products and services from several suppliers online. After nearly three weeks of careful consideration, our sincere communication, professional service, and reliable product quality won the customer's trust. After receiving the product and using it for several weeks without any problems, the customer gave us positive feedback and subsequently placed multiple orders.

06
 

Mixed Automation Model References

A varied reference list of specialist automation brands and model families.

MODEL SET 01
01
EDS-G308-TMoxa
02
MTL5546YEaton MTL
03
PXG3.MSiemens Building
04
ADAM-5000/TCPAdvantech
05
DS7708-SR00004ZCWWZebra Technologies
06
9150/20-11-10R. STAHL
07
DDC-400Schneider Electric Building
08
IQ3XCITE/96/100-240Trend Controls
09
EL2809-0000Beckhoff
10
330101-00-16-10-02-05Bently Nevada
11
RS900GP-D-FG03-XXHirschmann
12
KFD2-UT2-1Pepperl+Fuchs
13
VC7936ZZ11/UHoneywell Building
MODEL SET 02
14
DDNI485Philips Dynalite
15
RIA141X-DAEndress+Hauser
16
3216IEurotherm
17
750-341WAGO
18
XL50Honeywell Building
19
STEP-PS/1AC/24DC/4.2Phoenix Contact
20
QPA2000Siemens Building
21
EL6631-0010Beckhoff
22
IZM-SEC-TB15Eaton Moeller
23
QBE9103-P60USiemens Building
24
KFD2-STC4-EX1Pepperl+Fuchs
25
DIL0M-GEaton Moeller
26
CPO-RL4LOYTEC
MODEL SET 03
27
DKG-307DATAKOM
28
EY-IO551F001Sauter
29
D5096SG.M. International
30
QUINT-DIODE/40Phoenix Contact
31
LF1B-NC3P-2THWW2-1MIDEC
32
VAA-4E4A-G11-ZAJ/EA2L-FPepperl+Fuchs
33
2001810000Weidmuller
34
FX-PCV1615-0Johnson Controls
35
MN-S3-500Schneider Electric Building
36
330130-045-00-05Bently Nevada
37
PCO3000AL0CAREL
38
PCO3010AL0CAREL
39
BZMB1-A63-BTEaton Moeller
CONTACT

Send Your TU516-H Inquiry

Include the exact ABB order code, application, installed hardware, quantity, destination and required delivery date.

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